Power Solutions Center Design Capabilities

DESIGN

Electrical

  • Schematic capture / simulation
  • In-House PCB design (PADS)
  • EMC / ripple / noise management
  • Analog status & control
  • Digital interface (I2C, SMBus, RS232)
  • Hot-swap / Redundant operation
  • Output voltage sequencing
  • Worldwide agency certifications available

Mechanical

  • 3-D modeling, picture rendering, animation
  • Enclosures, chassis, rackmount and cabling
  • Thermal management

 

MANUFACTURING AND TEST

World-Class Facility

  • 20,500 sq. ft. Power Solutions Center
  • Centrally located in Carrollton, TX
  • ISO 9001:2008 & AS9100D certified
  • UL508A certified
  • Safety certified by UL, CSA, TUV & VDE
  • Experts in power integration
  • 3-D printing for quick prototyping Test
  • 100% Functional Verification Testing (FVT)
  • 100% production safety testing
  • Power specific ATE with data retention
  • Test reports available

PROGRAM MANAGEMENT

  • Concept to production capability
  • Controlled design process
  • Comprehensive documentation
  • Quick-turn prototypes
  • Flexibility
  • Rapid time to market

Battery Solutions Center Design Capabilities

DESIGN 

Electrical

  • Fuel Gauging (SMBus, I2C, HDC, CANBus)
    • Active cell balancing
    • LED drivers and state of charge indicators
  • Primary safety circuits
  • Secondary overvoltage protection
  • Battery ID
  • Advanced safety features
    • Built-in redundancy
    • Auto temperature cut-off
    • Resettable fuses and thermistors

Mechanical

  • SolidWorks 3D Modeling
  • Battery case design

MANUFACTURING AND TEST

World-Class Facility

  • 18,000 sq. ft. Battery Solutions Center
  • Centrally located in Lisle, IL
  • ISO 90001:2015¬†
  • Experts in battery design and integration
  • 3D Printing capability
  • Ultrasonic welding
  • Automated wire processing
  • Semi-automated epoxy potting/encapsulation system
  • In-house test and qualification lab
  • Battery charging and cycling station
  • Product safety testing and certification
  • Lithium battery transportation testing

PROGRAM MANAGEMENT

  • Flexible production scheduling
  • Continuous product quality inspections